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Electric Motor Test System Fully Automatic Integrated Motor Test Bench for Factory Production Line Motor Routine Test, Load No-load Insulation Testing

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Sansion Power Electric Co., Ltd.

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Electric Motor Test System Fully Automatic Integrated Motor Test Bench for Factory Production Line Motor Routine Test, Load No-load Insulation Testing

Model Number : SXDJ

Maximum Load Rating : 400 kW Motor Full Load

MOQ : 1 Set

Data Capture : Multi-channel

Brand Name : Sansion

Test Voltage Level : 0–10 kV

Delivery Time : 30 Working Days

Payment Terms : T/T,L/C

Compatible Motors : AC, DC, Variable Frequency

Packaging Details : Plywood Case

Certification : CE/SGS/EMS/ISO 9001

Test Power Function : Integrated 60Hz Power Source

Place of Origin : China

Motor Power Scope : 0–10000 kW

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Product Introduction

The Motor Comprehensive Test System is a versatile test solution designed to provide centralized evaluation of the electrical performance and operating characteristics of AC motors, DC motors, and variable-frequency motors. With a testing range covering 0–10,000 kW motor capacity and voltage ratings up to 10 kV, the system can accommodate diverse motor testing requirements.

Highlights

High-Precision Synchronized Measurement

The system captures three-phase current and other critical motor parameters through synchronized, high-accuracy acquisition channels. Real-time measurement provides a clear picture of motor operating performance and load changes, supporting dependable results for routine inspection, performance evaluation, and quality control.

Streamlined Automated Testing

Built-in test sequences enable the system to execute predefined procedures with minimal operator involvement. Automated measurement and evaluation help reduce human errors, improve repeatability, and accelerate testing cycles, making the solution well suited to continuous production lines and factory acceptance testing.

Modular Design & Intelligent Test Data Handling

The modular system architecture provides greater flexibility for configuration, maintenance, and future functional expansion. Measurement data and test results are automatically organized and stored in digital records, while integrated report generation, data export, and printing functions simplify documentation and support traceable motor testing.

Test Items

Inter-Turn Insulation Test — Evaluates the insulation strength between individual winding turns to identify potential turn-to-turn insulation defects in HV and LV motors.
No-Load Test — Determines no-load current and power loss, providing essential data for assessing motor operating characteristics under unloaded conditions.
Cold Winding Resistance Measurement — Measures the DC resistance of motor windings in the cold state with high accuracy for winding condition assessment.
Voltage Measurement — Measures single-phase or three-phase voltage and calculates corresponding average values for electrical performance analysis.
Current Measurement — Captures single-phase and three-phase current values and provides average-current analysis for monitoring motor electrical behavior.
Insulation Resistance Measurement — Checks the insulation condition of motor windings and associated electrical circuits to help identify insulation deterioration.
AC Power Frequency Withstand Test — Applies specified AC voltage at power frequency to verify the dielectric withstand capability of HV and LV motor insulation systems.
Temperature Monitoring — Records motor temperature under different operating and testing conditions for thermal performance evaluation.
Vibration Measurement — Monitors motor vibration levels to identify abnormal mechanical conditions and evaluate running stability.
Temperature Rise Test — Determines the temperature increase of the motor during sustained operation to evaluate its thermal performance and heat dissipation characteristics.
Load Test — Tests motor performance under specified load conditions, including key operating parameters and overall running characteristics.
Locked-Rotor Test — Evaluates electrical and starting characteristics under locked-rotor conditions, including current, torque, and related parameters.
Torque & Speed Measurement — Continuously measures output torque and rotational speed, providing real-time data for mechanical performance and efficiency analysis.

FAQ

Q1: Is the test system suitable for HV motor testing?

A: Yes. The system is designed for comprehensive testing of high- and low-voltage AC motors, DC motors, and variable-frequency motors, with voltage ratings up to 10 kV. It can be configured to perform electrical, insulation, and performance tests for HV motors during production inspection, commissioning, maintenance, and repair verification.

Q2: Can test results be automatically compiled into reports?

A: Yes. The integrated test software automatically acquires, processes, and analyzes measurement data during the test. After completion, the measured results can be compiled into standardized test reports for digital storage, export, printing, and subsequent quality documentation and traceability.

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Electric Motor Test System Fully Automatic Integrated Motor Test Bench for Factory Production Line Motor Routine Test, Load No-load Insulation Testing Images

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Electric Motor Test System Fully Automatic Integrated Motor Test Bench for Factory Production Line Motor Routine Test, Load No-load Insulation Testing

Electric Motor Test System Fully Automatic Integrated Motor Test Bench for Factory Production Line Motor Routine Test, Load No-load Insulation Testing

fully automatic electric motor test system

motor routine test bench with load testing

integrated motor test system for factory

Electric Motor Test System Fully Automatic Integrated Motor Test Bench for Factory Production Line Motor Routine Test, Load No-load Insulation Testing Images